Foot-Mounted (IEC B3)
Foot-mounted gearboxes rest on four rigid feet bolted to a foundation (floor, frame, or bedplate). The horizontal shaft is typically the output, and the housing base provides mounting surface.
Advantages:
- Lowest cost option
- Flexible positioning—can be relocated if foundation is modified
- Easy maintenance access to all sides
- Works with existing floor or frame without modification
Disadvantages:
- Vibration transmission to foundation (feet conduct vibration like loudspeaker)
- Requires perfectly level, rigid foundation; misalignment if foundation deflects
- Output torque creates torsional reaction force; torque arm required for high-torque applications
- Less compact than flange mount
When to Use: Small-to-medium duty applications (conveyors, mixers, fans) where space is available and cost is a factor. Always use vibration isolators (elastomeric pads) under feet to decouple vibration from building structure.
Flange-Mounted (IEC B5 and B14)
The gearbox bolts directly to a flat mounting surface (motor flange, driven equipment flange, or structural plate) via bolt holes on the housing face.
B5 (Single Flange): Mounting surface on one face only. Typical for belt drives or coupling to a separate motor.
B14 (Dual Flange): Mounting surfaces on both faces. Used for in-line compact designs where motor mounts on one end and load on the other.
Advantages:
- Highest rigidity and alignment accuracy (motor and gearbox are axially concentric)
- Compact installation—minimal footprint
- No coupling (direct flange-to-flange) saves cost and maintenance
- Eliminates vibration transmission to foundation (forces react through flange bolts)
- Output torque is reacted through bolted connection, not foundation
Disadvantages:
- Higher cost (flange adds manufacturing complexity)
- Less flexible—gearbox location is fixed by flange position
- Difficult maintenance access (cannot be easily removed without disturbing motor or load)
- Requires matching flange on motor or driven equipment
When to Use: Industrial machinery where precision, compactness, and low vibration are critical. Standard for packaging equipment, motors, and space-constrained installations.
Shaft-Mounted
The gearbox mounts directly on the output shaft of the load (e.g., conveyor drum, fan impeller). The gearbox input accepts motor coupling, output is integrated into the load assembly.
Advantages:
- Eliminates separate coupling, reducing cost and parts count
- Ultra-compact; gearbox and load are combined assembly
- Superior alignment (gearbox is co-axial with load)
- Reduced inertia and vibration (fewer connections)
Disadvantages:
- Load shaft must be robust to carry gearbox weight and radial/axial loads from gearbox bearings
- Requires custom-designed shaft and mounting interface
- Not interchangeable—gearbox is application-specific
- Difficult to replace gearbox without redesigning load assembly
When to Use: Heavy-duty conveyor drives, mixer drives, and rotating equipment where space is critical and load shaft is robust enough to carry gearbox.
Torque Arm
A rigid bracket bolted to the gearbox housing that reacts output torque to the foundation. Essential for preventing gearbox rotation around the motor axis.
How It Works: Output torque tries to rotate the gearbox around the motor centerline. Without a torque arm, the gearbox twists, straining output shaft bearings and couplings. The torque arm is rigidly fastened to both the gearbox and foundation, resisting this twisting motion.
When Required:
- All foot-mounted applications with output torque >500 N-m
- Loosely-mounted foot-mounted gearboxes (not rigidly bolted)
- Hoists and lifts (high torque, safety-critical)
- Belt-driven applications with high tension
Design Consideration: Torque arm must be rigidly supported by the foundation or structural frame. A flexible or springy support defeats the purpose. Typically, torque arm is bolted with heavy anchor bolts to the concrete foundation or welded to a steel frame.
Selecting Mounting Type for Your Application
Criteria:
- Space Constraints: Compact = flange or shaft mount; spacious = foot mount
- Torque Level: High torque = torque arm required; low torque = no arm needed
- Vibration Sensitivity: Low vibration required = flange mount; moderate = foot mount with isolators
- Alignment Precision: High precision = flange or shaft mount; flexible = foot mount
- Maintenance Access: Easy access = foot mount; limited space = flange mount
- Cost: Budget-conscious = foot mount; premium = flange or shaft mount
IEC Mounting Codes Summary
B3: Foot-mounted, horizontal shaft, vertical legs
B5: Flange-mounted, single face mounting, horizontal or vertical shaft orientation options
B14: Flange-mounted, dual face mounting, in-line compact configuration
Verify that both your motor and gearbox share the same IEC code (e.g., both B5) for proper compatibility.
Conclusion
Mounting choice is as important as the gearbox specification itself. Foot-mounted is cost-effective for flexible applications but requires good foundation and vibration isolation. Flange-mounted offers superior rigidity and compactness for precision machinery. Shaft-mounted is ideal for integrated conveyor and heavy-duty applications. Always use appropriate torque arm for high-torque applications to prevent gearbox rotation and bearing overload. Anand Gears manufactures gearboxes in all mounting styles; consult our engineers to specify the optimal mounting for your application.
For mounting guidance or custom-mounting design, contact Anand Gears at +91 98203 83719 or anandgears@gmail.com.